Oil Separators Filters

Part No: ZS1063829 

Core Technical Specifications 

Filter Media: Multi-layer imported HV gradient borosilicate microglass composite

Filtration Efficiency: ≥99.9% capture efficiency for 0.1μm oil mist particles

Initial Differential Pressure of New Element: ＜0.02 MPa

Max Working Pressure: 1.4 MPa

Continuous Operating Temperature Range: 1.5℃ ~ 110℃

Standard Service Life: 4,000 running hours under clean operating conditions; shorten to 2,500–3,000 hours for dusty, high-load spray booth environments

Key Product Advantages

Ultra-high separation efficiency reduces downstream precision filter load

Multi-layer gradient glass fiber media traps tiny oil aerosols generated during compression. It drastically lowers oil contamination entering post-treatment dryers, medium/ultrafine pipeline filters and carbon adsorbers, extending service life of all downstream consumables and cutting overall maintenance costs.

Large dirt & oil holding capacity for long continuous heavy-duty operation

Extra-deep pleated microglass matrix stores massive oil sludge, carbon deposits and fine solid impurities without rapid pressure rise. Suitable for long-hour full-load production workshops.

Heat-stabilized glass fiber media avoids fiber shedding and system contamination

High-temperature cured borosilicate media does not soften, pulverize or deform under sustained 110°C oil-gas mixing temperature. No glass fiber debris enters air pipelines to block solenoid valves, spray nozzles or laser lenses.

Low permanent differential pressure cuts compressor energy consumption

Uniform gradient pore layout maintains minimal airflow resistance throughout the full service cycle. Stable low backpressure reduces compressor main motor running load and lowers long-term factory electricity costs.

Integrated one-piece flange design for fast, leak-free installation

Integrated formed steel flange with pre-attached full-circle sealing gasket. A single technician completes replacement within 5 minutes after full machine shutdown, pressure relief and oil tank venting; no separate loose gaskets required to prevent assembly leakage.

Working Principle

Mixed high-temperature oil-gas flow enters the separator cartridge from the outer side to inner core:

Large oil droplets collide on outer perforated support mesh and drain back to the compressor oil tank by gravity;

Submicron oil aerosols are captured layer-by-layer by gradient microglass media, coalesce into large liquid oil droplets and flow downward for recovery;

Dry compressed air with residual oil below 3 ppm passes through the central inner tube and flows out to post-processing air piping;

All trapped oil sludge and solid contaminants remain locked inside the separator media to avoid secondary system circulation pollution.

Application Industries

Automotive component manufacturing lines, plastic injection molding factories, metal cutting & welding workshops, pharmaceutical packaging production lines, food processing plants, mining pneumatic supporting air stations, electronics assembly workshops, medium-scale electrostatic spray booth air supply systems.