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Coalescing Filters

ZS1133768 Coalescing Filter

ZS1133768 Coalescing Filter

Model : ZS1133768

Type : Coalescing Filters

Replacement for : ZS1133768

Precision electronic component assembly workshops, small electrostatic spray booths, mini laser marking & cutting equipment, pharmaceutical small-batch filling auxiliary air supply, laboratory analytical instrument gas source, cosmetic packaging production lines, food aseptic packaging equipment.

Part numbers marked "replacement" are not affiliated with the original manufacture.

Description

Part No: ZS1133768

Technical Specifications

Filtration Efficiency: 99.9999% capture efficiency for 0.01 μm oil mist aerosols under ISO 12500 multi-pass test standard

Filter Media Structure: Multi-layer deep-pleated gradient borosilicate micro glass fiber composite, outer red oleophobic anti-static hydrophobic drainage foam sleeve to block liquid re-entrainment

Overall Dimensions: Total length 285 mm, Outer Diameter 76 mm, Net Weight 0.38 kg

Continuous Operating Temperature: 3°C ~ 66°C

Standard Replacement Cycle: 4,000 operating hours under standard industrial conditions; shorten to 2,500–3,000h for high-humidity/dusty workshops

Differential Pressure Replacement Thresholds

Initial differential pressure of new element: ≤0.014 MPa

Mandatory replacement alarm setpoint: ΔP ≥ 0.07 MPa

Sealing & Support Construction

End Caps: Corrosion-resistant black PA polyamide locking end cap with integrated flow diversion ribs

Sealing Ring: Integrated full-circle NBR nitrile rubber gasket, zero air bypass leakage, resistant to compressor oil & acidic condensate aging

Key Product Advantages

Third-stage ultra-polishing core barrier to protect downstream V activated carbon filter & high-sensitivity production equipment

Installed after G medium coalescing filter, this H-grade element intercepts invisible trace submicron oil mist and micro water droplets that medium-grade filters cannot separate. It drastically reduces oil contamination load on terminal V activated carbon cartridges, extends carbon service life and cuts overall factory spare parts procurement and maintenance costs.

Extra-large oil & liquid holding capacity for stable long-cycle continuous operation

Thick deep-pleated gradient micro glass fiber matrix provides massive dirt/liquid retention volume. It resists rapid pressure rise in humid production workshops with underperforming aftercoolers/refrigerated dryers, minimizing unplanned production downtime caused by frequent filter replacement.

Heat-stabilized integrated media, zero fiber shedding secondary pipeline pollution

Solidified borosilicate microfiber composite paired with double-layer stainless steel support mesh prevents fiber powder detachment under continuous small-medium airflow impact. No glass fiber debris will block spray guns, miniature pneumatic valves and laser marking optical lenses.

Ultra-low permanent differential pressure to reduce compressor energy consumption

Uniform gradient pore distribution minimizes airflow resistance throughout the full service lifespan. Stable low backpressure cuts continuous power draw of small/medium screw air compressors and lowers long-term factory electricity operating expenses.

Working Principle
Medium-clean compressed air flows through the filter cartridge from outside to inside:
Residual large condensed water droplets and fine solid particles are blocked and drained by the outer red hydrophobic drainage foam layer;
Micro submicron oil & water aerosols collide, merge and form large separable liquid droplets while passing through multi-layer gradient borosilicate micro glass fiber media;
The outer anti-re-entrainment foam prevents coalesced liquid droplets from being re-carried into high-speed compressed airflow;
Separated oil and condensate flow down to the filter bowl and discharge automatically via auto drain valve;
Ultra-dry low-oil compressed air flows downstream into the V activated carbon filter for final oil vapor adsorption treatment.
Application Industries
Precision electronic component assembly workshops, small electrostatic spray booths, mini laser marking & cutting equipment, pharmaceutical small-batch filling auxiliary air supply, laboratory analytical instrument gas source, cosmetic packaging production lines, food aseptic packaging equipment.

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