Coalescing Filters

Part No: E1160XC

Core Technical Specifications

Absolute precision: Solid particles & liquid oil/water aerosols ≥1 μm

Max working pressure: 1.6 MPa

Clean low-oil workshop: 3,000–4,000 operating hours / 12 months

Replace trigger: Differential pressure ΔP ≥ 0.07 MPa or oily odor detected downstream

Initial new element pressure drop: ≤0.014 MPa

Alarm replacement threshold: ΔP ≥ 0.07 MPa

Outer media: Multi-layer deep-pleated imported UK HV borosilicate gradient glass fiber composite media with white hydrophobic oleophobic PU drainage foam

Inner core: Sealed high-density food-grade granular activated carbon matrix, anti-carbon-powder-shedding encapsulation

Support cage: Double-layer heavy perforated 304 stainless steel mesh, anti-collapse reinforcement for large airflow

Sealing system: One-piece molded NBR full-circle O-ring, zero bypass leakage, resistant to compressor oil & acidic condensate corrosion

Key Product Advantages

2-in-1 integrated design saves pipeline space and reduces leakage points

Combines independent E1160X1 medium coalescer + partial carbon pre-filter into one single cartridge, replaces two separate elements, shortens maintenance time and reduces air leakage risk from multiple joints.

Pre-carbon core reduces contamination burden on downstream ultrafine filter

After intercepting large 1μm oil mist via outer glass fiber media, the built-in carbon core adsorbs most gaseous oil vapor in advance, significantly extending the service life of E1160XA ultrafine coalescer.

Ultra-large dust & oil holding capacity with stable low differential pressure

Extra deep-fold glass fiber matrix stores massive oil sludge, pipeline rust and solid dust without rapid pressure rise, suitable for 24/7 continuous heavy industrial production with 1160 Nm³/h large flow. Outer hydrophobic foam rapidly drains condensed liquid to filter bowl and avoids oil re-entrainment under turbulent high airflow.

Zero fiber & carbon powder shedding to avoid full-system pipeline pollution

High-temperature cured borosilicate glass fiber will not pulverize or shed debris; fully sealed carbon core prevents carbon powder from flowing into large-bore industrial pipelines, protecting heavy spray manifolds, industrial laser lenses and large proportional control valves.

Working Principle

Large-volume pre-dried compressed air flows through the integrated cartridge from outside to inside:

Large water droplets and coarse solid impurities are trapped by outer white hydrophobic foam and drain down to the filter bowl by gravity.

1μm oil-water micro-aerosols collide and coalesce into large separable liquid droplets while passing through outer gradient borosilicate glass fiber media.

Dry air enters the inner encapsulated activated carbon core; most gaseous oil vapor and odor molecules are adsorbed on carbon micropores.

Outer anti-re-entrainment foam barrier prevents separated liquid oil/water from being re-carried by ultra-high-speed large-volume industrial airflow.

Medium-clean air with low residual oil vapor flows downstream to E1160XA ultrafine coalescer for secondary high-precision polishing purification.

Application Industries

Medium & large automotive OEM electrostatic spray production lines, heavy industry large-format laser cutting & welding workshops, large-scale pharmaceutical central aseptic filling air supply stations, super large electronics factory cleanroom main gas source supply, food & beverage massive sterile packaging production lines, mining heavy pneumatic equipment central air supply stations with limited filter installation space requiring simplified filtration layout.