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Coalescing Filters

9.4815.0 Coalescing Filter

9.4815.0 Coalescing Filter

Model : 9.4815.0

Type : Coalescing Filters

Replacement for : 9.4815.0

Widely applied in pharmaceutical aseptic manufacturing, food sterile packaging, precision electronic assembly, medical device processing, optical coating, laboratory analytical instruments, automotive electrostatic topcoat spraying, laser cutting and centralized factory compressed air supply station

Part numbers marked "replacement" are not affiliated with the original manufacture.

Description

Model: 9.4815.0

Core Technical Specifications

Filter Grade: H High-precision Coalescing Filtration

Filtration Precision: 0.01 μm submicron oil mist, micro condensate water & fine solid particles

Residual Oil Content at Outlet: ≤0.01 mg/m³ under nominal flow rate

Filter Media: Multi-layer gradient imported borosilicate micro glass fiber with permanent hydrophobic & oleophobic coating

Max Working Pressure: 16 bar / 232 PSIG

Continuous Operating Temperature Range: 1.5℃ ~ 66℃

Standard Service Life: 4,000–6,000 operating hours or 12 months (whichever comes first); replace immediately when differential pressure reaches 0.35 bar

Key Product Advantages

Deep Removal of Trace Submicron Oil Mist

Installed downstream of primary pre-filter, this element captures invisible ultrafine oil aerosols and tiny residual condensate water that coarse filters cannot intercept. It delivers nearly oil-free compressed air and drastically reduces contamination load to extend the service life of downstream activated carbon filter elements.

Low Initial Differential Pressure for Energy Saving

Deep-pleated glass fiber media maximizes effective filtration area and optimizes internal airflow channels to eliminate turbulence. Stable low pressure loss is maintained under 24/7 full-load continuous operation, cutting extra power consumption of air compressors and lowering long-term factory operation costs.

Large Dirt & Oil Holding Capacity

Thick gradient depth fiber matrix stores massive coalesced lubricant oil, condensed water and metal wear sludge, significantly extending maintenance intervals and minimizing production downtime caused by frequent element replacement.

Reinforced Anti-Delamination Structure

Dual metal mesh cages withstand violent high-speed turbulent airflow inside filter housing, preventing media bulging, rupture and fiber shedding to avoid secondary contamination of downstream precision terminal equipment.

Working Principle

Compressed air pre-treated by primary pre-filter enters the cartridge from the outer metal protective mesh. Multi-layer ultra-fine glass fiber medium intercepts 0.01μm oil mist aerosols and solid particles. Tiny oil droplets continuously collide and aggregate into large liquid oil beads, flow down the inner wall of the cartridge by gravity and drain automatically via the housing float drain port. Ultra-clean low-residual-oil compressed air flows forward to optional activated carbon filter for oil vapor removal.

Application & Industries

Core precision polishing filter for medium-flow industrial compressed air post-processing systems, installed between general coalescing pre-filters and activated carbon filters.

Widely applied in pharmaceutical aseptic manufacturing, food sterile packaging, precision electronic assembly, medical device processing, optical coating, laboratory analytical instruments, automotive electrostatic topcoat spraying, laser cutting and centralized factory compressed air supply stations requiring Class 1 ultra-clean oil-free compressed air.


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