Coalescing Filters

Part No: E1000M01

Core Technical Specifications

Filtration Efficiency: 99.925% removal efficiency for 1μm oil mist aerosols, certified per ISO 12500-1 multi-pass test standard

Multi-layer extra deep-pleated imported UK HV borosilicate gradient glass fiber composite media, outer integrated thick hydrophobic & oleophobic PU drainage foam. Built-in liquid diversion anti-re-entrainment barrier prevents separated liquid oil and water from being re-carried by ultra-high-speed large-volume industrial airflow.

Max Working Pressure: 1.6 MPa

Continuous Operating Temperature: 1.5°C ~ 80°C

4,000 operating hours / 12 months (whichever comes first) under clean low-dust industrial environments; shorten to 2,000–3,000 hours for paint spray booths, foundries and high-humidity dusty workshops. Mandatory replacement when differential pressure ΔP ≥ 0.06 MPa.

Initial pressure drop of brand-new element: ≤0.012 MPa

Mandatory alarm replacement threshold: ΔP ≥ 0.06 MPa

Sealing & Support Construction

End Cap: Reinforced blue PA plastic integrated multi-claw bayonet lock cap with built-in flow diversion channels

Seal System: One-piece molded NBR nitrile rubber O-ring, zero bypass leakage, resistant to compressor oil aging and acidic condensate corrosion

Inner & Outer Support Cage: Double-layer heavy-duty perforated 304 stainless steel mesh, reinforced anti-collapse structure to withstand full rated large airflow deformation

Key Product Advantages

Mid-stage primary coalescing barrier to greatly extend service life of downstream high-precision and carbon filters

Installed after E1000MB particulate prefilter and before E1000MA ultrafine filter, it intercepts massive condensed pipeline water, rust scale and large 1μm liquid oil mist. It drastically reduces liquid contamination load on downstream high-precision filter elements, extends overall consumable service cycle and cuts factory large-scale maintenance expenditure.

Ultra-large dust & oil holding capacity with stable low differential pressure for 24/7 heavy industrial production

Proprietary extra deep-fold glass fiber matrix stores huge volume of oil sludge, carbon deposits and solid dust without rapid pressure rise, perfectly matching non-stop round-the-clock heavy-duty production for large manufacturing plants. Outer high-performance hydrophobic foam rapidly drains all separated liquid to the filter bottom drain port and minimizes oil re-entrainment risk in turbulent large airflow.

Heat-stabilized glass fiber media eliminates fiber shedding and full-system pipeline contamination

High-temperature fully cured borosilicate glass fiber maintains complete structural integrity under sustained 80°C operating temperature without softening, pulverization or fiber shedding. Zero glass fiber debris enters large-bore industrial piping to block heavy spray manifolds, industrial laser optical lenses and large proportional process control solenoid valves.

Low permanent differential pressure energy-saving design to reduce main air compressor power consumption

Working Principle

High-volume pre-dried compressed air flows through the large filter cartridge from outside to inside central core:

Large water droplets and coarse solid impurities are trapped by outer thick hydrophobic foam and drain down to the large filter bowl drain port by gravity.

1μm oil-water micro-aerosols collide and coalesce into large separable liquid droplets while passing through multi-layer gradient borosilicate glass fiber media.

Outer integrated anti-re-entrainment foam barrier prevents separated liquid oil and water from being re-carried by high-speed ultra-large-volume industrial compressed airflow.

Collected oil and condensate are automatically discharged via heavy-duty industrial electronic zero-loss drain valve.

Medium-clean air with residual liquid oil ≤0.1 mg/m³ flows downstream to E1000MA ultrafine coalescing filter for secondary high-precision polishing purification.

Application Industries

Medium & large automotive OEM electrostatic spray production lines, heavy industry large-format laser cutting & welding workshops, large-scale pharmaceutical central aseptic filling air supply stations, super large electronics factory cleanroom main gas source supply, food & beverage massive sterile packaging production lines, mining heavy pneumatic equipment central air supply stations requiring ISO 8573-1 Class 3 medium-clean industrial compressed air.