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Coalescing Filters

1202626204 Coalescing Filter

1202626204 Coalescing Filter

Model : 1202626204

Type : Coalescing Filters

Replacement for : 1202626204

Automotive full-line large electrostatic spray workshops, heavy industrial heavy-duty laser cutting production lines, pharmaceutical mass aseptic filling factory central air supply, large electronics cleanroom assembly central gas source, food & beverage giant sterile packaging plants, multi-station

Part numbers marked "replacement" are not affiliated with the original manufacture.

Description

Part No: 1202626204

Core Technical Specifications

Filter Media Structure: Multi-layer gradient borosilicate microglass composite, outer blue hydrophobic & oleophobic drainage foam to eliminate liquid re-entrainment, extra deep pleated design for ultra-high dirt holding capacity

Mounting Method: Central flange push-in quick lock, exclusive Atlas large-flow internal positioning mandrel

Operating Limits

Max Working Pressure: 1.6 MPa

Continuous Operating Temperature: 1.5℃ ~ 80℃

Standard Replacement Cycle

4,000 working hours / 12 months under clean industrial air conditions; shorten to 2,000–3,000 hours in dusty, high-humidity spray workshops. Replace when differential pressure ΔP ≥ 0.06 MPa.

Differential Pressure Replacement Thresholds

Initial pressure drop of new element: ≤0.012 MPa

Mandatory replacement alarm threshold: ΔP ≥ 0.06 MPa

Sealing & Support Construction

End Caps: Reinforced black PA polymer push-in locking head with integrated large-area flow diversion ribs

Seal System: Integral full-circle NBR nitrile rubber gasket, zero air bypass, resistant to aging caused by compressor oil and acidic condensate

Key Product Advantages

Second-stage large-flow medium polishing barrier to protect downstream PD ultrafine filter and QD activated carbon filter

Installed after primary coarse pre-filter, this DD-grade element intercepts massive bulk condensed water, large oil droplets and 1μm oil mist under high-volume air flow. It drastically reduces liquid contamination load on downstream high-precision filter elements, extends their service life and cuts spare parts costs for central factory air supply systems.

Ultra-high dirt and liquid holding capacity for long stable continuous operation

Extra thick deep-pleated microglass matrix stores enormous volumes of oil and condensate. The outer blue drainage foam accelerates liquid separation and gravity backflow, slowing pressure rise in heavy-duty workshop environments and reducing costly full-line unplanned downtime caused by frequent filter replacements.

High-temperature heat-stabilized media, zero fiber shedding to avoid large pipeline secondary contamination

Heat-cured borosilicate microglass composite paired with heavy double stainless steel support mesh prevents glass fiber powder from shedding into large-diameter central air pipelines, protecting industrial heavy-duty spray equipment, large-format laser cutting lenses and proportional process solenoid valves from severe clogging failures.

Optimized low permanent differential pressure design to reduce main compressor power consumption

Uniform wide-gradient pore layout minimizes airflow resistance under maximum rated flow throughout the entire service cycle. Stable low backpressure lowers continuous load of large screw & centrifugal air compressors, significantly cutting long-term factory electricity operating expenses.

Working Principle
Pre-filtered large-volume compressed air flows through the filter cartridge from outside to inside:
Residual massive water droplets and fine solid contaminants are trapped by the outer blue hydrophobic foam and drain into the large filter bowl via gravity.
1μm oil-water micro-aerosols collide and coalesce into large separable liquid droplets while passing through multi-layer gradient borosilicate microglass media.
The outer anti-re-entrainment foam prevents separated liquid droplets from being re-carried by high-speed large-volume compressed airflow.
Collected oil and condensate are discharged automatically via large electronic float drain valve.
Medium-clean dry compressed air flows downstream to the PD ultrafine coalescing filter for further precision purification.
Application Industries
Automotive full-line large electrostatic spray workshops, heavy industrial heavy-duty laser cutting production lines, pharmaceutical mass aseptic filling factory central air supply, large electronics cleanroom assembly central gas source, food & beverage giant sterile packaging plants, multi-station heavy automation production lines, large plastic injection molding factory centralized air supply.

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