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Coalescing Filters

SI10202 Coalescing Filter

SI10202 Coalescing Filter

Model : SI10202

Type : Coalescing Filters

Replacement for : SI10202

Mini laser marking machines, laboratory analytical instruments, portable small electrostatic spray guns, cosmetic micro-filling equipment, medical & dental small gas supply, miniature automation test benches, precision electronic workstation auxiliary air supply, small food sample packaging equipmen

Part numbers marked "replacement" are not affiliated with the original manufacture.

Description

Part No: SI10202

Core Technical Specifications

Filter Media Structure: Multi-layer gradient borosilicate microglass composite, outer green hydrophobic & oleophobic PU drainage foam to prevent liquid re-entrainment, compact deep pleated design for high dirt holding capacity

Overall Size: Height 86 mm, Outer Diameter 32 mm, Thread M24×1.5

Operating Limits

Max Working Pressure: 1.6 MPa

Continuous Operating Temperature: 3°C ~ 66°C

Standard Replacement Cycle

4,000 working hours / 12 months under clean intake air; shorten to 2,000–3,000 hours in dusty, high-humidity spray workshops. Replace when differential pressure ΔP ≥ 0.07 MPa.

Differential Pressure Replacement Thresholds

Initial pressure drop of new element: ≤0.014 MPa

Mandatory replacement alarm threshold: ΔP ≥ 0.07 MPa

Sealing & Support Construction

End Caps: Integrated solid stainless steel top threaded connector with diversion grooves

Seal System: Dual built-in NBR nitrile O-rings, zero air bypass, resistant to high-temperature compressor oil and acidic condensate aging

Inner & Outer Support Cage: Single-layer perforated stainless steel mesh, lightweight anti-collapse support for small-size media

Key Product Advantages

Compact third-stage ultra-fine polishing barrier to protect downstream KA activated carbon filter and miniature precision equipment

Installed after medium coalescing filter, SI10202 captures invisible trace submicron oil mist and micro water droplets that medium filters cannot separate. It drastically reduces oil contamination load on terminal carbon cartridges, extends carbon service life and cuts spare parts cost for small pneumatic equipment.

Miniature high dirt & liquid holding capacity for limited-space installation

Deep-pleated microglass matrix stores sufficient oil and condensate within tiny dimensions. Outer green drainage foam accelerates liquid separation and gravity backflow, slowing pressure rise in small air pipelines and reducing unplanned downtime from frequent filter replacement.

Heat-stabilized glass fiber media, zero fiber shedding to avoid secondary pipeline contamination

Heat-cured borosilicate microglass composite paired with stainless steel mesh prevents glass fiber powder shedding into small-bore air piping, protecting micro spray nozzles, tiny laser optical lenses and miniature solenoid valves from clogging failure.

Low permanent differential pressure design to save small compressor power consumption

Uniform gradient pore layout minimizes airflow resistance throughout full service cycle. Stable low backpressure reduces continuous load of small screw compressors and portable air pumps, lowering long-term factory electricity expenses.

Working Principle
Pre-filtered compressed air flows through the cartridge from outside to inside:
Residual small water droplets and fine solid impurities are trapped by outer green hydrophobic foam and drain to filter bowl by gravity.
0.01μm ultra-fine oil-water micro-aerosols collide and coalesce into large separable liquid droplets while passing through multi-layer gradient borosilicate microglass media.
Outer anti-re-entrainment foam prevents separated liquid oil from being re-carried by high-speed compact compressed airflow.
Collected oil and condensate are automatically discharged via mini float drain valve.
Ultra-dry air with residual liquid oil ≤0.01mg/m³ flows downstream to activated carbon filter for final oil vapor removal.
Application Industries
Mini laser marking machines, laboratory analytical instruments, portable small electrostatic spray guns, cosmetic micro-filling equipment, medical & dental small gas supply, miniature automation test benches, precision electronic workstation auxiliary air supply, small food sample packaging equipment.

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