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Coalescing Filters

P025AO Coalescing Filter

P025AO Coalescing Filter

Model : P025AO

Type : Coalescing Filters

Replacement for : P025AO

Medium automotive spray booths, medium laser marking & cutting equipment, textile printing factories, automated packaging production lines, standalone small/medium screw compressor stations, plastic injection molding auxiliary air supply, food & beverage processing equipment, pharmaceutical auxiliar

Part numbers marked "replacement" are not affiliated with the original manufacture.

Description

Part No: P025AO

Core Technical Specifications

Absolute Filtration Precision: Solid particles ≥1 μm, liquid oil/water aerosols ≥1 μm

Filter Media Structure: Multi-layer deep-pleated borosilicate microglass composite, integrated hydrophobic oleophobic drainage foam for liquid separation & anti-re-entrainment

Operating Limits

Max Working Pressure: 1.6 MPa

Operating Temperature Range: +1.5°C ~ +80°C

Differential Pressure Replacement Thresholds

Initial pressure drop of new element: ≤0.012 MPa

Mandatory replacement alarm trigger point: ΔP ≥ 0.06 MPa

Sealing & Support Construction

End Caps: Reinforced black PA polymer lock head with built-in flow diversion ribs

Seal System: Integrated full-circle NBR nitrile rubber gasket, zero air bypass leakage, resistant to compressor oil and acidic condensate aging

Inner & Outer Support Cage: Perforated stainless steel protective mesh, anti-collapse under full rated continuous airflow

Key Product Advantages

Second-stage medium polishing barrier to protect downstream P025AA ultrafine and P025ACS carbon filter elements

Installed after optional PF prefilter, this AO-grade cartridge intercepts bulk condensed free water, large oil droplets and 1 μm micron-level oil mist that pass the primary prefilter. It drastically reduces liquid contamination load on terminal ultrafine and carbon cartridges, extends their service life and cuts factory spare parts & maintenance expenses.

Large oil & liquid holding capacity for stable long-cycle continuous operation

Thick deep-pleated microglass matrix provides massive liquid retention volume. It resists rapid pressure rise in humid production workshops with underperforming aftercoolers or refrigerated dryers, minimizing unplanned production downtime from frequent filter swaps.

Heat-stabilized integrated media, zero fiber shedding to avoid secondary pipeline contamination

Heat-cured solidified microglass composite paired with stainless steel support mesh prevents fiber powder detachment under long-term medium-flow airflow impact. No glass fiber debris will block spray guns, laser optical lenses and industrial miniature pneumatic control valves.

Ultra-low permanent differential pressure to reduce air compressor energy consumption

Uniform gradient pore layout minimizes airflow resistance throughout the full service lifespan. Stable low backpressure cuts continuous power draw of small/medium screw air compressors and lowers long-term factory electricity costs.

Working Principle
Preliminarily cleaned compressed air flows through the filter cartridge from outside to inside:
Residual large condensed water droplets and fine solid particles are trapped and drained by the outer hydrophobic foam layer, flowing down to filter bowl via gravity;
1 μm oil & water micron aerosols collide, coalesce and form large separable liquid droplets while passing through multi-layer gradient borosilicate microglass media;
The outer anti-re-entrainment foam prevents coalesced liquid droplets from being re-carried into high-speed compressed airflow;
Separated oil and condensate collect at filter bowl and discharge automatically via electronic auto drain valve;
Medium-clean dry compressed air flows downstream into P025AA ultrafine coalescer for further ultra-precision polishing treatment.
Application Industries
Medium automotive spray booths, medium laser marking & cutting equipment, textile printing factories, automated packaging production lines, standalone small/medium screw compressor stations, plastic injection molding auxiliary air supply, food & beverage processing equipment, pharmaceutical auxiliary gas supply, laboratory analytical instrument air source, general pneumatic tool gas source for small manufacturing plants.

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